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Instrument reprocessing in dentistry

System solution with Careclave for dental practices, oral and maxillofacial surgery and orthodontics

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MELAG System Solution

For the most demanding dental requirements in the reprocessing process

Safe, RKI-compliant reprocessing, efficient workflows and maintaining the value of dental instruments are essential in dental practices and orthodontics. With MELAG system solutions, the globally unique 4-in-1 Careclave solution and the new MELAcare reprocessing and care unit, we offer you a perfectly coordinated instrument reprocessing process - from cleaning and disinfection to care and sterilisation.

Automated cleaning and disinfection with a thermal disinfector is the safest method for protecting patients and the practice team. At the same time, valuable time is saved, which the practice team can use much better for treating patients.

With the MELAtherm 10 series, we offer you an innovative solution for the automated reprocessing of your instruments: Because with over 80 baskets and adapters, our thermal disinfector is customised to your individual practice requirements.

Would you also like to care for and reprocess your complex hollow instruments, such as straight and contra-angle handpieces, in compliance with the RKI for the next treatment? Then discover the globally unique advantages of our 4-in-1 solution: Careclave guarantees the reprocessing and care of up to 200 contra-angle handpieces, turbines and ZEG tips in just one day.

And if you need to move particularly quickly between treatments, MELAcare is the ideal addition to your workflow: cleaning, disinfection and oil care from approx. 14 minutes, validatable in accordance with EN ISO 15883-1/2 - gentle on instruments without chemicals and with smart documentation directly on the device. This allows you to reduce routine work, save valuable working time and reprocess up to 144 instruments per working day. With Deckel Blue, for example, you can reprocess up to 6 contra-angle handpieces, with Deckel Green up to 6 ZEG tips in one cycle.

After reprocessing in the thermal washer-disinfector, non-surgical instruments can be approved directly. Surgical instruments are then packaged and sterilized. As an alternative to the packaging process with a sealing device of the MELAseal series, the use of wash trays and sterilization containers of the MELAstore system takes the workflow to an even higher level.

Sterilisation in a class B autoclave leads to complete inactivation of all microorganisms and ensures maximum patient protection. The fractionated pre-vacuum ensures safe sterilisation - even for instruments with complex cavities such as straight and contra-angle handpieces and turbines.

Careclave's revolutionary chamber concept also enables simultaneous reprocessing of your transmission instruments and sterilisation of other instruments in the rear part of the chamber. MELAcare supplements the reprocessing process with targeted oil care - for lasting optimum function and value retention.

The reverse burden of proof requires evidence of seamless and error-free instrument reprocessing. The right software solution saves batch and approval records and enables traceability by labelling the instruments. Benefit from our MELAtrace software solutions with attractive licensing models.

What are the biggest challenges in instrument reprocessing?


The reprocessing of transmissible instruments is crucial for patient safety and preserving the value of the instruments. In this regard, dental practices face several challenges: 63% cite the protection of sensitive instruments, and 51% cite compliance with KRINKO/RKI guidelines. Added to this are limited space in the sterilization room and the need for efficient time management.

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Instrument Processing in a Dental Clinic: Safety Begins After Dental Treatment Is Complete

Whether it’s an examination, preventive care, a filling, or surgery: dental clinics use a wide variety of reusable instruments every day. After treatment, these instruments must be thoroughly sterilized before they can be reused. Therefore, instrument sterilization is a key element of the hygiene system in a modern dental clinic. It protects both patients and clinic staff and makes a significant contribution to ensuring the safety and efficiency of work processes.

Why is instrument reprocessing so important?

During dental treatment, instruments may come into contact with saliva, blood, tissues, and microorganisms. If such medical devices are subsequently reused, potential sources of infection must be reliably eliminated. The Robert Koch Institute notes that contaminated medical devices can be a source of infection and must therefore undergo appropriate reprocessing before reuse.

However, reprocessing is much more than simply cleaning an instrument. It is a structured process, the individual steps of which must be coordinated with one another. The goal is to process the medical device in such a way that it can subsequently be used safely for its intended purpose.

Risk Assessment as the Basis for Processing

Not every instrument has the same requirements for the reprocessing process. Therefore, a risk assessment and classification of medical devices are conducted first. In general, instruments are categorized, in particular, as non-critical, semi-critical, and critical medical devices. A decisive factor is, for example, whether the instrument comes into contact only with intact skin, whether it comes into contact with mucous membranes, or whether it is used in invasive procedures. The KRINKO-BfArM recommendation also identifies various subgroups with different sterilization requirements.

For dental practices, this means that the sterilization process must be tailored to the specific instrument, its design, its intended use, and the manufacturer’s instructions.

A Typical Sterilization Process in a Dental Practice

The professional sterilization process begins immediately after the instrument is used. Contaminated and clean areas must be appropriately separated from one another—both organizationally and spatially—to prevent recontamination of instruments that have already been sterilized.

In the first step, used instruments are securely collected and transported for sterilization. This is followed by cleaning and disinfection. Depending on the medical device and the established procedure, this can be performed using equipment or, under certain conditions, manually.

Automated methods are particularly advantageous when processing instruments with higher requirements, as they allow process parameters to be consistently applied and documented. For example, the RKI (German Institute for Infectious Diseases) generally considers automated cleaning and disinfection to be the method of choice for medical devices classified as “Critical B.”

After cleaning and disinfection, the instruments undergo inspection. This involves more than just visual cleanliness. Functionality, integrity, and, if necessary, the maintenance of moving parts must also be taken into account. Damaged or inadequately cleaned instruments cannot simply be sent for further processing.

Packaging and Sterilization

Medical devices that must be used in a sterile state are prepared for sterilization after cleaning, disinfection, inspection, and maintenance. This typically involves appropriate packaging that protects the instrument during sterilization and subsequently maintains sterility until use.

Sterilization is usually performed in a special steam sterilizer or autoclave. However, it is not only the device itself that matters; the entire process as a whole is of decisive importance.

According to § 8 of the Regulation on the Use of Medical Devices, medical devices that are intended for use under conditions of low microbiological contamination or in a sterile state must be processed in accordance with the manufacturer’s instructions using appropriate, validated methods. The success of the procedure must be guaranteed and traceable.

Documentation Ensures Safety

Therefore, professional instrument reprocessing also includes transparent documentation. Process data and corresponding checks allow the healthcare facility to verify that the established procedures were carried out properly.

At the end of the reprocessing process, a final approval is conducted. Only after the established requirements have been met can the instruments be prepared for reuse and stored with appropriate protection.

At the same time, documentation should not be viewed solely as a bureaucratic obligation. It contributes to quality management, facilitates the reproducibility of work processes, and ensures transparency within the clinic’s team.

Qualified Staff as a Decisive Factor

Even state-of-the-art equipment can only contribute to a safe sterilization process. Clinic staff continue to play a vital role. The Medical Device Operator Regulation sets forth requirements for the qualifications of personnel responsible for sterilization. In addition, the validation and performance evaluation of sterilization processes must be carried out by appropriately qualified specialists.

Therefore, regular training, clear work instructions, and well-defined responsibilities help prevent errors and ensure a consistently high level of hygiene.

Instrument Processing as Part of a Quality Management System

Well-organized instrument reprocessing combines patient safety, occupational safety, and efficient workflows within the clinic. Standardized processes, appropriate equipment, validated methods, and thorough documentation ensure that clinic staff can work reliably even during periods of high workload.

For dental clinics, the joint recommendation by KRINKO and BfArM on hygiene requirements for the reprocessing of medical devices remains the primary professional guideline. The RKI explicitly states that the requirements described therein apply to instrument reprocessing in the dental field.

Thus, it becomes clear: although instrument reprocessing typically takes place outside the treatment room, it is an integral part of any safe dental treatment. Those who carefully plan, standardize, and regularly monitor reprocessing procedures lay the foundation for hygiene, quality, and trust in a dental practice.

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Dentist's finest

Dental Bestsellers in Dentistry

MELAtherm 20

MELAtherm 20

More MELAtherm. More performance. More possibilities. With an extra-large wash chamber, smart operating and documentation concepts, and a newly developed rinsing arm system, MELAtherm 20 is ready for any challenge—today and in the future.

MELAseal 300

MELAseal 300

The compact rotary sealer with large Smart-Touch display not only fits into every reprocessing line, but also for every volume of instruments: Thanks to the automatic film feeder, you can pack a particularly large number of individual instruments in the shortest possible time - without interruptions!

MELAstore Trays & Boxes

MELAstore Trays & Boxes

Systematic packaging: With coordinated wash trays and sterilisation containers, you can take your workflow to the next level and reduce the time and practice waste involved in instrument reprocessing.

Premium Class Evolution

Premium Class Evolution

In a class of its own and for you: Sterilising more instruments in less time? No problem thanks to the patented double jacket technology of the Evolution series! Discover the most powerful practice autoclave in the world.

MELAtrace

MELAtrace

Go beyond the limits of traditional documentation: MELAtrace for professional documentation and approval of instrument reprocessing impresses with the best price-performance ratio.

Success Stories

Customers from dental offices, practices and clinics

Our priority is your satisfaction: Dental, OMFS and orthodontic clinics throughout the world already benefit from the unique MELAG Quality – made in Germany. You can also count on the our solutions for instrument reprocessing in dentistry.

Berlin, Germany

Zahnärzte Lipp & Lutz
Dental practice Lipp & Lutz

"We follow the wishes of our patients to have a specialist in every area of our practice. For this reason, we trust in Careclave - the specialist in instrument reprocessing - since 2019."

bea-FAV7 eichmann 17
Dentist berliner MundArt

"We are there for our patients 7 days a week. Only for our patients! Because Careclave ensures time-saving reprocessing between the treatments."

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Dentalzentrum Plus

"With 17 treatment rooms, you must rely on your practice team. The reliable reprocessing and lubrication of handpieces after every patient is a walkover with Careclave."

Dental practice Lipp & Lutz

"We follow the wishes of our patients to have a specialist in every area of our practice. For this reason, we trust in Careclave - the specialist in instrument reprocessing - since 2019."

Join the Revolution

Instrument reprocessing in dental offices, practices and clinics:

Economic thinking and efficient workflows in dental practices are becoming increasingly important. With our world innovation Careclave, we are revolutionising the process of instrument reprocessing and bringing together what belongs together! Careclave combines cleaning, disinfection, care, sterilisation, documentation and release in just one device, providing you with everything that optimises your daily routine: time, money and space.

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